Ultrasonic Wire Lug Welding Machine

Engineered for ultra-heavy-duty wire harness welding, this high-power ultrasonic terminal welder is specifically tailored for conductors above 35mm². It is built to accommodate the most demanding applications where robust electrical connectivity and maximum load capacity are required.

Equipped with an industrial-grade ultrasonic system, this machine delivers exceptional power output to ensure deep, stable welds across large cross-sectional wires. The custom-developed transducer and high-efficiency sonotrode system provide consistent energy transmission, enabling strong molecular bonds without introducing excessive heat or deformation.

The machine features an intelligent motion control system that coordinates multi-axis movement with micron-level precision. This guarantees accurate alignment and repeatable weld quality even in complex, high-volume production environments. Integrated sensors and adaptive algorithms automatically adjust welding parameters in real time to match material variations and ensure optimal outcomes.

Its fully digital touchscreen interface simplifies operation, offering centralized control of welding settings, diagnostics, and historical data tracking. With real-time fault detection, including false trigger prevention and weld integrity analysis, the system actively eliminates potential quality risks and supports predictive maintenance.

This high-capacity ultrasonic welding platform is ideal for use in sectors such as electric commercial vehicles, rail transit, energy storage systems, wind and solar power infrastructure, and industrial power distribution—anywhere superior electrical performance and reliability are paramount.