English
This fully automatic multi-wire machine integrates wire cutting, stripping, twisting, tin-dipping, terminal crimping and housing insertion into a single continuous workflow. One end crimps terminals and inserts housings while the opposite end performs wire twisting and tinning, supporting simultaneous processing of multiple wires (2–12 wires or rows) to raise throughput for narrow housings and multi-group assemblies.
The system uses a modular, flexible architecture so individual function modules can be enabled or disabled via program settings. With housing insertion turned off the equipment functions as a conventional twisting/tinning and crimping unit, reducing idle time and simplifying changeovers for different product families. Changeovers are fast and simple, requiring only replacement of the corresponding crimping dies, vibrating-plate feeders and insertion jigs. This minimizes downtime and keeps production lines efficient across product variants and run-to-run changes.
Cutter, stripper and linear translation mechanisms are driven by high-precision servo motors. The cutting blade employs a positive-and-negative screw structure for stable, high-accuracy stripping, while the linear translation mechanism maintains straight wire positioning to eliminate instability caused by wire bending.
The terminal crimping unit is integrally cast from ductile iron to ensure rigid, stable crimp height. Optional quality-control features include a terminal pressure monitor for crimp-curve tracking with alarm/stop functions and an optional visual inspection (CCD) system to verify crimp appearance and dimensions. Standard drive is by variable-frequency motor with servo-driven crimping available as an option.
Operator interaction is via a color touchscreen with intuitive parameter settings and program memory for multiple product recipes. An industrial control PC with a built-in network interface supports MES integration for remote parameter read/set, remote job dispatch and centralized production management—facilitating easier line control and data-driven oversight.
| Parameter | Specification |
|---|---|
| Applicable wire size | AWG 28–18 (0.1–1.0 mm²) |
| Wire type | Electronic wire or flat ribbon cable |
| Number of incoming wires | 2–12 (or 2–12 rows) |
| Terminal type | 1.0, 1.25, 2.0, 2.54, etc. |
| Housing width | ≤45 mm (can be more than one, total width ≤45 mm) |
| Cutting length | 40–800 mm (can be customized) |
| Stripping length | ≤12 mm (can be customized) |
| Cutting accuracy | ±(0.5 + L * 2‰), L = cutting length |
| Maximum pressure | 2T (3T models can be customized) |
| Crimping stroke | 30 mm (40 mm stroke model can be customized) |
| Production efficiency | 600–800 pieces/hour (example: 200 mm, 10 pin) |
| Air pressure | 0.5–0.8 MPa |
| Rated power | 2500 W (customizable) |
| Working voltage | AC 220 V 50/60 Hz (customizable) |
| Net weight | 380 kg |
| Dimensions | 1700 × 800 × 1600 mm |
| Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, CCD vision inspection system, servo crimping station (programmable crimping height), conveyor belt for long wire processing, full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
