This advanced fully automatic wire processing system combines multiple operations in one cycle, including cutting, stripping, twisting, tinning, and terminal crimping. The series provides three distinct models tailored for diverse production requirements. The Standard Model handles up to 5 wires simultaneously, delivering outstanding productivity for large-scale manufacturing. The Pair-Twisting Model processes 4 wires at a time, automatically twisting every 2 wires into pairs with customizable twist distance settings. The Dual-Parallel Model is integrated with an automatic separation mechanism, capable of completing multiple sets of parallel twin wires in a single operation.
Model | Processing Effect | Feature |
---|---|---|
KS-T1063S | ![]() | Standard Model |
KS-T1063T | ![]() | Wire Pair Twisting |
KS-T1063P | ![]() | Parallel Twin Wire |
All models are equipped with high-precision servo motors and finely engineered parts. The cutting unit adopts a dual-screw positive and negative structure to achieve precise stripping. Flux and solder are automatically dispensed to ensure stable and uniform tin depth. Additionally, the integrated fume extraction system efficiently removes smoke through pipeline connections.
Designed with a modular and flexible architecture, the machines can seamlessly adapt to varied processing tasks. Each functional unit can be independently enabled or disabled via programming. For instance, the twisting feature may be turned off, allowing the system to run purely as a tinning and crimping machine—enhancing adaptability for multiple production scenarios.
The color touchscreen interface provides a user-friendly setup with memory storage for different product parameters. One-click product switching minimizes setup time. The optional computer industrial control platform enables MES system integration via a built-in network port, supporting remote parameter adjustments and centralized production task management.
Applicable Wire Types | Electronic single wire, parallel twin wire |
Wire Diameter Range | AWG 30-18 |
Cutting Length | 50-650 mm (customizable, Min. 10mm) |
Wire Delivery Method | Pull wire clip |
Cutting Accuracy | ±(0.1+L*2‰) where L=cutting length |
Stripping Length | ≤8 mm (customizable) |
Solder Length | 0.5-8 mm |
Maximum Pressure | 2 ton |
Crimp Stroke | 30 mm (40 mm customizable) |
Production Efficiency | Single Wires: 5000-6000 pcs/hour Pair Twisting: 2000-2500 pcs/hour Parallel Twin Wire: 2000-3000 pcs/hour |
Operation Interface | Color touch screen |
Air Pressure | 0.5-0.7 MPa |
Power Supply | 220 V 50/60 Hz (customizable) |
Net Weight | 410 kg |
Dimensions | 1280 × 680 × 1300 mm |
Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, servo crimping station (programmable crimping height), full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.