Ultrasonic Terminal Bonding Machine

This ultrasonic terminal welding cabinet is a high-performance solution specially designed for large-current terminal applications involving wire cross-sections above 20mm². It is engineered to handle a wide range of welding tasks for copper wires, aluminum wires, and copper-aluminum terminals, meeting the demanding needs of heavy-duty electrical connections.

The system integrates a fully automated motion control platform that ensures precise and rapid positioning throughout the welding process. The advanced positioning system enhances welding accuracy and repeatability, significantly improving product quality and consistency.

The core components, including the ultrasonic generator, booster, and welding horn, are independently developed to guarantee optimal performance and reliability. The machine features an ultra-high-power ultrasonic system that delivers strong and consistent welds, even for thick and high-conductivity conductors.

A full touchscreen smart operation panel provides intuitive control and real-time monitoring of key welding parameters. The system is equipped with advanced safety and quality assurance features such as anti-empty welding, miswelding, and weak weld detection, which ensure high welding yield and reduce the risk of faulty joints.

This ultrasonic terminal welding cabinet is widely used in industries such as new energy (EV battery packs, energy storage systems), automotive wire harness production, photovoltaic power systems, and high-power cable assembly manufacturing, where precision and durability in electrical connections are essential.