This fully automatic wire processing machine integrates multiple functions including wire stripping, tinning, and IDC connector crimping in a single operation. One end of the wire undergoes precise stripping and tinning processes, while the other end is automatically crimped with piercing connectors, delivering comprehensive wire harness assembly solutions.
The machine features advanced servo motor control systems with six Mitsubishi servo motors providing exceptional precision in wire cutting length and positioning accuracy. The built-in CCD visual detection system ensures precise wire positioning and automatically detects defective products, triggering alarms and stopping operations when necessary.
Designed for high-volume production environments, this equipment supports simultaneous processing of multiple wire colors and can be equipped with optional twisted wire functionality to combine two or more wires into twisted pairs. The piercing connectors are automatically fed through a vibrating plate system, ensuring consistent and reliable connector placement.
This versatile wire processing solution is widely applicable in electronic cigarette manufacturing, smart wearable device assembly, and various electronic component production lines where precision wire harness assembly is critical for product quality and performance.
Functions | Single-End Crimping, Another End Stripping and Tinning |
Applicable Wire Size | AWG 32–18 |
Crimping Machine | Mitsubishi Servo Motor |
Driving Mechanism | Mitsubishi Servo Motors (6 Sets) |
Detection Device | CCD Vision Detection System |
Main Control Board | 256 High-Speed Single-Chip Control System |
Display Screen | 10-inch Color Touch Screen |
Power Supply | AC 220V/50-60Hz (customizable) |
Air Pressure | 0.5–0.7 MPa |
Cylinders | SMC, AIRTAC |
Solenoid Valves | FESTO, AIRTAC |
Sliding Rail | HIWIN |
Sensors | Panasonic, Jiazhun |
Net Weight | 360 kg (Excluding Wire Frame) |
Dimensions | 1.95 × 1.0 × 1.45 m (Excluding Wire Frame) |
Optional Configuration | Pair Twisting Function, Wire Frame (Wire Prefeeder) |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.