Automatic Wire Stripping and Crimping Machine - KINGSING

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Two-wire Two-tube Automatic Insertion Number Tube Crimping Machine

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  • 2 types of wires, 2 types of wire gauge tubes, and 12 types of terminals are online at the same time. Production is automatically switched and grouped according to the production work order. After the production of each group of wires, a label is printed and attached in real time (indicating the purpose of the cabinet number) to facilitate subsequent cabinet production;

  • Equipped with a two-wire automatic switching mechanism and a two-axis integrated pay-off machine to meet the need for two types of wires to be online at the same time;

  • Equipped with two sets of double-tube automatic switching coding machines, two types of tubes are online at the same time, automatic switching, automatic tube feeding, printing, cutting and casing, and also equipped with a tube heating device;

  • Equipped with 2 sets of crimping units to ensure that 12 terminals are online at the same time, all terminals are crimped without changing molds, and a servo crimping machine is used. All crimping parameters are automatically switched, and the crimping quality is monitored in real time; a three-axis robotic arm + circular vibration automatic feeding terminal (no direct vibration), and circular vibration glue spraying are used to avoid damaging the terminal coating;

  • Equipped with a dedicated label printer for labeling each work order and each group of wires;

  • The equipment adopts modular design and assembly line layout, which is simple to operate and maintain, and can be expanded and upgraded in the future;

  • The supporting data conversion software is seamlessly connected to the production work orders generated by third-party automatic wiring software. Work orders can be dispatched remotely through the internal network and automatically and quickly converted into production instructions;

  • The MES interface is reserved to capture equipment operation and production data in real time (such as total production volume, operating efficiency, defective rate, material usage, downtime, etc.).

Power supply: AC220V 50HZ single phase

Stripping length: double ends, 0-15mm

Wire number tube specifications: 0.52~4.02, suitable for 0.30mm2 ~ 4.0mmwire diameters

Number tube identification: regular half-width characters within 36 characters

Number tube length: 10~38mm, special length can be customized

Production efficiency: ≥720 pcs/minute (single wire production) ≥500 pcs/hour(group production)

Wire length: 100-10000mm 

Air pressure: 0.5~0.7Mpa

Dimensions (L×W×H): 6000*3000*2000mm

Wire diameter: 0.30mm2~4.0mm2(6.0mmcan be cut), BVR, RV, low smoke halogen-free and other types of wires

Detection device: Detection of presence of wire, presence detection of wire number tube, presence detection of ribbon, ribbon breakage detection, terminal crimping monitoring

Terminal types: semi-insulated single-piece terminals (OT, UT, IT (tube type)); fully insulated single-piece terminals (187/250 straight plug and elbow plug; 4.0 bullet male and female terminals); fully bare single-piece terminals (OT, UT, pin type, DBN); Aviation pins (all kinds of aviation pins and sockets); Chain ends: all kinds of chain ends