English
This fully automatic wire processing machine combines multiple functions including wire cutting, stripping, terminal crimping, and tinning operations in a single unit. The machine features three distinct configurations: a standard model for processing regular single wires with capacity for 5 wires simultaneously, a twisted pair model that can process 4 wires in 2 groups with pair twisting functionality, and a ribbon cable model equipped with wire separation fixtures for automatic ribbon cable processing.
| Model | Processing Effect | Feature |
|---|---|---|
| KS-W1146S |  | Standard Model |
| KS-W1146T |  | Pair Twisting |
| KS-W1146P |  | Ribbon Cable Slitting |
The machine utilizes full servo motor drive technology to ensure high precision and fast processing speeds. Unlike traditional rotating wire crimping methods, this system employs a linear wire translation approach for terminal crimping, maintaining the wire in a straight position throughout the entire processing cycle, significantly improving stability and accuracy.
Designed for high-volume wire harness manufacturing, this machine streamlines production workflows by eliminating multiple manual operations. The integrated tinning function ensures reliable electrical connections, while the precise servo control system guarantees consistent results across all processing parameters.
Ideal for automotive wiring harnesses, electronic assemblies, and industrial cable manufacturing, this machine delivers exceptional productivity and quality control in demanding production environments.
| Model | KS-W1146S | KS-W1146T | KS-W1146P |
| Wire Types | single wire | pair twisting | flat ribbon cable (2-20 pin) |
| Number of input wires | 1–8 | 2-4 | 1-4 |
| The specific number of input wires is customized based on wire diameter and other factors. | |||
| Cutting Length | 40-850mm | 60-740mm | 80-850mm |
| Production Capacity | 4000-5000 pcs/hour | 2000-2500 pcs/hour | 800-1000 pcs/hour |
| Drive Method | 5 sets of servo motors | 6 sets of servo motors | 5 sets of servo motors |
| Wire Size Range | AWG 30 - AWG 16 | ||
| Stripping Length | Wire Head: 8mm, Wire Tail: 12mm | ||
| Max. Tinning Depth | 10mm (customizable) | ||
| Crimping Force | 2T (customizable) | ||
| Display Mode | Color touch screen | ||
| Power Rating | 3000W | ||
| Air Pressure | 0.5 - 0.8 MPa | ||
| Power Supply | AC 220V / 50Hz (customizable) | ||
| Dimensions | 1700 × 720 × 1500 mm | ||
| Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, servo crimping station (programmable crimping height), full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, customized solutions available upon request | ||
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
