English
This heavy-duty double-head automatic terminal crimping machine is specifically engineered for processing large gauge wires, accommodating both open barrel and closed barrel terminals. The machine features dual servo-driven crimping stations with programmable height adjustment, eliminating manual screw adjustments and ensuring consistent crimping quality across all production runs.
A key innovation is the specialized conductor insertion mechanism for closed barrel terminals. This system compresses stripped copper strands into a round configuration using precision clamps, guides them through the terminal barrel, then releases automatically for optimal positioning. This ensures reliable electrical connections and eliminates common insertion failures.
The cutting and stripping system incorporates V-shaped cutting blades paired with customized round stripping blades, delivering exceptionally smooth wire ends with superior visual appearance. Advanced belt feeding technology prevents wire slippage while protecting insulation from surface damage, ensuring precise positioning for heavy gauge cables.
Integrated servo motor torque monitoring provides real-time crimping force detection throughout each cycle. When pressure anomalies are detected, the system automatically alerts operators and stops the machine, preventing defective crimps and protecting valuable terminals from damage.
Multiple crimping configurations support diverse terminal types, including hexagonal, rectangular, four-point, and various upper-lower blade methods. The intuitive color touch screen interface allows operators to easily switch between crimping methods and adjust parameters for optimal results in heavy-duty wire processing applications.
Ideal for automotive manufacturing, power distribution systems, industrial equipment wiring, renewable energy installations, and heavy machinery applications where reliable high-current connections are essential. This machine significantly enhances manufacturing efficiency while maintaining the highest quality standards in demanding production environments.
| Applicable Terminals | Closed barrel terminals, open barrel terminals | |
| Applicable Wire Diameter | 10–70 mm² (AWG 7–2/0) | |
| Cutting Length | 100–5000 mm | |
| Stripping Length | Wire Head: ≤50 mm, Wire Tail: ≤30 mm | |
| Cutting Tolerance | ±(0.5+L×2‰) mm (L=cutting length) | |
| Crimping Station | Servo motor driven | |
| Maximum Pressure | 30T | |
| Crimp Stroke | 60 mm (programmable crimping height adjustment) | |
| Pressure Monitoring | Servo motor torque detection | |
| Crimping Methods | Hexagonal, rectangular, four-point, upper-lower blade, etc. | |
| Production Efficiency | 500 pcs/hour (double-head crimping with loose terminals) | |
| Operation Interface | Color touch screen | |
| Air Pressure | 0.5–0.7 MPa | |
| Working Voltage | 220V 50/60Hz (customizable) | |
| Net Weight | 700 kg | |
| Dimensions | 1700×1100×1650 mm (Not including vibration feeder) | |
| Optional Configuration | Windows 11 computer control system (MES integration supported), conveyor belt for long wire processing, full safety enclosure with door-mounted emergency stop, automatic wire prefeeder, bulk terminal vibratory feeding system, customized solutions available | |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
