English
This fully automatic wire crimping machine integrates comprehensive wire processing capabilities, including precision cutting, dual-end stripping, and terminal crimping in a single automated platform. Engineered for high-volume wire harness production, it efficiently processes standard electrical wires and specialized applications such as copper braided wire assemblies.
The machine features advanced servo motor-driven crimping systems that deliver precise control over crimping height through programmable settings, eliminating manual adjustments and ensuring consistent quality across production runs. This servo technology enables rapid parameter changes between different terminal types and wire specifications, maximizing production flexibility.
Designed to accommodate various terminal configurations including horizontal feed, direct feed, and flag terminals, the machine serves diverse applications in automotive wiring harnesses, electrical cabinet assembly, and industrial cable processing. Its modular design supports customizable configurations to meet specific production requirements and quality control standards.
The integrated wire flip function provides complete control over terminal orientation at both ends, allowing precise positioning for forward and reverse configurations. Advanced detection systems monitor wire presence, terminal placement, air pressure levels, and machine status to ensure reliable operation and immediate fault detection.
| Applicable Terminals | Horizontal feed terminals, direct feed terminals, flag terminals |
| Applicable Wire Diameter Range | AWG 28-10 (according to customer wire design) |
| Cutting Length | 35-300 mm (above 800 mm requires optional conveyor belt) |
| Cutting Accuracy | ±0.5 mm + L × 0.2% (L = cutting length) |
| Stripping Length | ≤15 mm (stripping function retained but not used) |
| Production Capacity | 800-1000 pieces/hour |
| Crimping Stroke | 40 mm |
| Crimping Force | 2.0 T |
| Crimping System | Servo motor-driven with programmable height adjustment |
| Operation Interface | Color touch screen |
| Power Supply | AC 220V 50/60Hz / AC 380V 50/60Hz (customizable) |
| Air Pressure | 0.5-0.7 MPa |
| Power Rating | 1500 W |
| Dimensions | 965 × 835 × 1860 mm |
| Weight | 450 kg |
| Wire Flip Function | Controls terminal orientation at both ends (facing up, forward/reverse configuration) |
| Detection Functions | Wire presence, terminal presence, air pressure detection, machine abnormality alarm, total quantity reached |
| Optional Configurations | Windows 11 industrial control system, CCD visual inspection system, crimping force monitoring, safety protective enclosure, conveyor belt system |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
