This fully automatic wire processing machine integrates multiple functions, including wire cutting, stripping, twisting, tinning, and terminal crimping, all in a single operation. The product line offers three models to meet different production requirements: the Standard Model, capable of simultaneously processing up to 5 wires and delivering high efficiency for mass-production applications; the Pair-Twisting Model, which processes 4 wires at once and automatically twists every 2 wires into pairs with programmable settings for twist distance; and the Dual-Parallel Model, equipped with an automatic cable separation device that can process multiple sets of dual-parallel wires in a single cycle.
Model | Processing Effect | Feature |
---|---|---|
KS-W1145S | ![]() | Standard Model |
KS-W1145T | ![]() | Pair Twisting |
KS-W1145P | ![]() | Parallel Twin Wire |
Both models feature high-precision servo motors and precision-manufactured components. The cutter utilizes a positive and negative screw structure for accurate stripping, while flux and solder wire are added automatically for consistent tin depth. An integrated automatic smoking device efficiently exhausts fumes through piping systems.
Built with modular flexible design concept, these machines can easily process various different products. Each functional module can be independently activated or deactivated through programming. For example, the twisting function can be disabled to operate as a standard tinning terminal machine, providing exceptional versatility for different production needs.
The color touch screen interface offers intuitive parameter setting with program memory function that stores processing parameters for different products in a database. One-key product switching saves debugging time significantly. Optional computer industrial control system supports MES connectivity through built-in network interface for remote parameter management and production task control.
Applicable Wire Size | AWG 30 – AWG 18 |
Cutting Length | 50–600 mm (customizable, Min. 10mm) |
Cutting Accuracy | ±(0.1+L×0.2%)mm L=cutting length |
Stripping Length | ≤7 mm (customizable) |
Soldering Length | 0.5–7 mm |
Wire Delivery Method | Pull wire |
Crimping Force | 2 T |
Crimp Stroke | 30 mm (40 mm customizable) |
Production Efficiency | Single Wires: 6000 pcs/hour Pair Twisting: 2000-2500 pcs/hour Parallel Twin Wire: 2000-3000 pcs/hour |
Operation Interface | Color touch screen |
Air Pressure | 0.5–0.7 MPa |
Power Voltage | AC 220 V 50/60 Hz (customizable) |
Net Weight | 480 kg |
Dimensions | 1210 × 770 × 1370 mm |
Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, servo crimping station (programmable crimping height), full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.