Automated Wire to PCB Soldering System

This fully automated wire-to-PCB soldering system is designed for precision, consistency, and efficiency in electronic manufacturing. It integrates multiple processes into one streamlined platform, including wire cutting, dual-end stripping, tinning, and soldering one wire end directly onto PCB pads or electronic components. By consolidating these steps, the system reduces manual handling, ensures stable quality, and significantly increases production capacity.

Equipped with three soldering heads, the system can complete six wire joints in a single cycle (three heads soldering twice, allowing six wires per cycle). It features four independent wire-feeding modules, each capable of supplying up to six wires, with program-controlled switching to automatically select the required group. This enables seamless automated multi-color wire harness assembly, making it ideal for operations that require frequent changes in wire types or colors.

The platform supports multi-board panel soldering with a smart layout that adapts to different board arrays, ensuring efficient mass production without constant repositioning. Each unit adopts a dual-carrier design: while one carrier is engaged in soldering, the other can be loaded or unloaded, maximizing uptime and enabling a single operator to oversee multiple machines.

Compared with manual soldering, this system ensures uniform tin penetration, precise solder volume, and reduced material consumption, while lowering dependence on skilled labor. The result is consistent, repeatable quality and greater reliability for manufacturers seeking higher output with stable performance.

Typical applications include soldering lithium battery protection circuits, LED light boards, voltmeter and breaker boards, Bluetooth headset PCBs, and electronic atomizer boards. With its high efficiency, flexibility, and strong cost-performance advantage, this solution provides long-term value and profitability for electronic assembly operations.