Automatic Dual-Head Terminal Crimping Machine

This high-performance automatic terminal crimping solution combines cutting, stripping, and crimping in one streamlined system, ensuring superior efficiency for professional wire harness production. It is compatible with cross-feed, straight-feed, and flag-type terminals, and supports bulk terminal loading through an integrated vibration bowl feeder for uninterrupted operation.

An optional crimp force monitoring unit continuously measures pressure changes during production, instantly issuing alarms and halting operation if abnormalities occur, guaranteeing stable and reliable crimping quality. For enhanced inspection, an optional CCD vision system can be integrated to automatically verify positioning accuracy and detect crimping defects, further securing consistent production standards.

The machine features a four-wheel wire feeding system that prevents wire slippage and improves feeding accuracy while increasing contact area to reduce damage to wire insulation. This equipment can process both single wires and parallel wires, with optional dual-wire separation tooling available for specialized applications.

With its versatile architecture, the machine can handle a wide range of wire processing tasks within a single platform, making it ideal for industries such as automotive, aerospace, household appliances, and general cable assembly. Product changeovers are simplified by replacing only the wire guide and crimping applicator, while built-in memory stores process settings for multiple jobs, allowing quick one-touch recall that minimizes setup downtime.

An optional computer-based industrial control interface offers MES system connectivity via network integration, enabling centralized parameter adjustment, remote task scheduling, and full-scale production data management, thereby improving productivity oversight across various manufacturing environments.