This advanced multi-function wire processing machine is specifically designed for flat ribbon cable processing, combining cutting, stripping, wire separation, twisting, tinning, terminal crimping, and housing insertion in one continuous operation. The machine excels at processing flat ribbon cables and is also capable of handling standard electronic wires with exceptional versatility.
The machine can process both flat ribbon cables and ordinary electronic wires. For electronic wire processing applications, an optional pair twisting function is available to enhance wire pair integrity and performance. It crimps terminals and inserts housings at one end while simultaneously performing twisting and tinning at the other end, ensuring comprehensive wire processing capabilities.

Built on a modular and adaptable framework, each function can be activated or deactivated through program settings. When housing insertion is not required, the machine operates as a standard twisting, tinning, and crimping system, helping reduce downtime and streamline product transitions. Changeovers are quick and efficient, requiring only the replacement of crimping dies, vibratory feeders, and insertion fixtures.
The machine features built-in CFM (Crimping Force Monitoring) system to monitor pressure curve changes during terminal crimping operations, and CCD vision detection system to verify proper housing insertion positioning. It includes an integrated conveyor belt with optional full safety enclosure to transport processed wires outside the machine while ensuring operator safety.
Applicable Wire | Flat Ribbon Cable, Electronic Single Wires |
Compatible Housing | Pitch 1.0-3.96mm, 1-20 Pin |
Wire Gauge Range | AWG18–AWG28 |
Cutting Length Range | 35–1000 mm (customizable) |
Stripping Length | Side A: 1–7 mm, Side B: 1-10mm (customizable) |
Cutting Accuracy | ±0.5 + 0.2*L mm |
Production Capacity | 8000–12000 pins/hour |
Crimping Capacity | 2.0T (customizable) |
Motor Configuration | 7 servo motors |
Detection Systems | CCD vision detection system, CFM pressure monitoring, wire missing alarm, terminal missing detection, tin wire missing alarm, housing connector missing alarm, abnormal air pressure alarm, etc. |
Power Supply | 220V 50/60Hz (customizable) |
Air Supply | 0.5–0.7 MPa |
Standard Dimensions | L2200 × W1200 × H1600 mm |
Optional Configuration | Windows 11 computer control system (MES integration supported), servo crimping station (programmable crimping height), full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, pair twisting function (for electronic wires only), customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.