The Automatic Tubular Terminal Crimping Machine is a high-efficiency automation solution specifically developed for the power industry, electrical control panel manufacturing, and wire harness processing sectors. This advanced equipment focuses on the fully automated processing of tubular pre-insulated terminals at the ends of wire harnesses. By integrating complex manual steps—such as wire stripping, terminal feeding, and crimping—into a single, seamless operation, it significantly accelerates production cycles and enhances the overall flow of the assembly line.
At its technical core, the machine features a high-precision rotary stripping mechanism combined with an intelligent automatic feeding system. Utilizing either a vibration bowl or tape-fed delivery, the system ensures stable and orderly terminal transport. Coupled with high-sensitivity induction technology, the device enables precise wire insertion, automatic induction triggering, and rapid crimping. This integrated approach effectively eliminates common issues found in manual operations, such as crimping displacement or improper wire positioning, ensuring every connection is secure.

To meet the rigorous standards of industrial applications regarding product consistency, the equipment utilizes a controlled pressure compensation mechanism and high-hardness crimping dies. This ensures that every tubular terminal achieves the required pull-out force and forming effect in accordance with international electrical standards. Unlike manual tools, this automated process drastically reduces quality fluctuations caused by operator fatigue, serving as a critical safeguard for the reliability of high-current and signal electrical connections.
The machine is designed with a strong focus on operability and ease of maintenance within factory environments. Through an intuitive touchscreen control interface, technicians can quickly adjust stripping lengths and crimping parameters, simplifying the setup process for different cable specifications. Its compact modular design not only saves valuable workspace on the production floor but also makes routine maintenance, such as die cleaning and replacement of wear parts, straightforward and fast, ensuring a consistently high equipment uptime.
This automated solution is widely utilized in the production of distribution cabinets, PLC control systems, household appliance harnesses, and signal cable processing for industrial automation equipment. It addresses the challenges of high labor costs, poor consistency, and low process efficiency associated with large-scale terminal processing. It is versatile enough to handle single-core wires, multi-core cables, and various insulation thicknesses, providing a more secure and stable electrical connection for diverse industrial scenarios.
| Crimping Range | 0.5mm² - 6mm² |
| Max Crimping Length | 18mm |
| Crimping Shape | Square crimping |
| Stripping Length | Minimum outer jacket stripping range 45mm |
| Production Capacity | 1000pcs/hour (including rotary stripping, twisting, feeding, and crimping) |
| Dimensions | L572mm x W490mm x H479mm |
| Machine Weight | 67.5kg |
| Control Method | Touch screen and ARM motherboard |
| Drive System | Motor / Imported ball screw |
| Rotary Blades | 2 pieces (Material: Imported Tungsten Steel) |
| Clamping Device | Cylinder-controlled, program-managed clamping |
| Crimping Device | Cylinder-driven, crimping force controlled by program |
| Power Supply | AC220V 50/60HZ 400W (customizable) |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
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