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Automatic Wire Stripping and Crimping Machine - KINGSING

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  4. Housing/Sleeve Insertion

Multi-Station Automotive Wire Harness Assembly Machine

  • Model：KS-T4615H
  • Net. Weight：
  • Dimension：
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This fully automated multi-station wire harness assembly machine is specifically engineered for automotive wire harness manufacturing with customizable configuration capabilities. The system supports up to four different terminal crimping stations and six distinct connector housing types, with each station quantity fully customizable to meet specific production requirements.

Designed for maximum versatility, the machine accommodates both single-row and double-row connector housings while handling complex mixed-housing scenarios including one-to-many configurations (single housing on one end, multiple housings on the other) and many-to-many configurations (multiple housing types on both ends). Optional automatic waterproof seal insertion functionality can be integrated with scalable workstation quantities based on production needs.

The system features comprehensive safety protection with full-perimeter safety enclosures, integrated conveyor belt system for automatic finished product transport and collection outside the protective housing, and Windows-based computer operating system for intuitive control and monitoring.

Advanced quality assurance is ensured through built-in CFM pressure monitoring system for real-time crimping force validation and CCD vision inspection system for automated quality verification and defect detection. This customizable assembly system delivers exceptional efficiency while maintaining consistent quality standards in complex automotive wire harness production environments.

housing insertion machine
housing insertion machine
housing insertion machine
housing insertion machine
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Wire Gauge RangeAWG30# – AWG18#
Wire Color Variety14 (customizable)
Processing Length150 mm – 1000 mm (customizable)
Maximum Output Capacity1200–1600 pcs/h (L=200 mm)
Stripping Length (A & B ends)1–7 mm
Cutting Precision±(0.2% × L + 1) mm
Crimping StationsCustomizable, max 4 stations
Housing TypesCustomizable, max 6 types
Control InterfaceIndustrial PC system (Windows OS)
Air Pressure Requirement0.5–0.7 Mpa (5–7 KG/m³)
Power Supply220V 50/60Hz (customizable)
Net WeightApprox. 1000 kg ±15 kg
Machine Dimensions3000 × 2000 × 1370 mm
Detection SystemsTerminal crimp force monitor, CCD vision inspection, pull force testing, material shortage detection, wire knotting detection, etc.
Optional AccessoriesMulti-station wire prefeeder
Important Notes:

  1. Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.

  2. Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.

  3. Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.

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