Twin Core Cable Seal Insertion & Crimping Machine

This advanced dual wire sealing crimping machine is specifically engineered for simultaneous processing of two wires, making it particularly suitable for twin-core sheathed cable applications. The machine seamlessly integrates waterproof seal insertion, wire stripping, and terminal crimping in a single automated cycle with exceptional precision and consistency.

The wire feeding section features trumpet-shaped guide funnels that facilitate effortless wire placement for operators, ensuring smooth and accurate wire positioning while significantly reducing operator fatigue during continuous operation.

The machine employs a unique processing sequence: after wire insertion, waterproof seals are inserted first, followed by precise wire end trimming and stripping operations. The synchronized trimming action ensures perfect uniformity across all processed products, maintaining consistent wire stripping dimensions. This innovative sequence completely eliminates copper wire fraying and ensures clean, consistent wire preparation without any stray copper strands that could compromise connection quality.

Equipped with programmable data storage capabilities through an industrial computer interface (windows system), the intelligent control system allows operators to store multiple processing programs for different product configurations, enabling quick changeovers between production runs and maximizing operational flexibility.

The terminal crimping unit utilizes high-force servo motor drive technology with digitally adjustable crimping height control, ensuring optimal crimp quality for waterproof applications. Optional pressure monitoring systems provide real-time crimping force feedback to maintain consistent crimp quality, while CCD vision inspection systems can automatically detect and reject defective products, ensuring only properly crimped terminals proceed to the next production stage for enhanced quality assurance.