Semi-Automatic Wire Sealing and Crimping Machine

This semi-automatic wire sealing and crimping machine delivers a fully integrated solution for processing individual wires with exceptional precision and consistency. Designed for high-quality waterproof connector assembly, it automates the sequence of waterproof seal insertion, wire stripping, and terminal crimping in one efficient cycle.

The machine features a trumpet-shaped wire guide funnel that simplifies wire placement, minimizing operator effort and ensuring accurate positioning, especially during high-volume production. The innovative processing order—seal insertion first, followed by trimming and stripping—ensures clean, fraying-free wire preparation with consistent stripping dimensions across all parts.

Equipped with a servo motor-driven crimping unit and digital height control, the machine achieves ultra-precise crimping with repeatability down to 0.01mm tolerance, making it ideal for demanding applications in automotive, aerospace, and industrial electronics. The industrial computer interface supports programmable memory storage, enabling quick changeovers and seamless switching between multiple product configurations.

Optional advanced inspection systems, including CCD vision and real-time crimp force monitoring, provide automatic defect detection and quality assurance, ensuring only correctly crimped terminals proceed to the next stage. With multiple safety detection features and reliable performance, this system enhances productivity while maintaining compliance with stringent quality standards.