English
This versatile multi-function wire processing machine offers exceptional flexibility for diverse wire harness manufacturing requirements. The system can operate in multiple configurations: dual-end terminal crimping with single-end housing insertion, or single-end terminal crimping with housing insertion combined with wire twisting and tinning on the opposite end.
Designed with modular architecture, each functional module can be independently activated or deactivated through programmable software controls, allowing manufacturers to adapt the machine for different production requirements without hardware modifications. This one-machine, multi-purpose approach maximizes equipment utilization and reduces capital investment while maintaining consistent quality across various wire processing applications.
The machine seamlessly integrates terminal crimping, housing insertion, wire twisting, and tinning processes within a single automated workflow. Advanced servo-driven mechanisms ensure precise positioning and consistent results, while the intelligent control system manages complex processing sequences with minimal operator intervention.
To ensure superior quality control, the system incorporates a built-in Crimp Force Monitor (CFM) that tracks real-time pressure curves during terminal crimping operations, preventing under-crimping or over-crimping while guaranteeing reliable connections between terminals and conductors. An integrated CCD vision detection system automatically verifies housing insertion quality at both ends, eliminating missing or incorrectly installed housings. The equipment features a built-in conveyor system that automatically transports finished products outside the machine, enhancing personnel safety and production efficiency. Additionally, an optional fully enclosed safety cover provides comprehensive operator protection while maintaining uninterrupted workflow.
| Applicable Wire | Flat Ribbon Cable, Electronic Single Wires |
| Compatible Housing | Pitch 1.0-3.96mm, 1-20 Pin |
| Wire Gauge Range | AWG18–AWG28 |
| Cutting Length Range | 40–1000 mm (customizable) |
| Stripping Length | Side A: 1–7 mm, Side B: 1-7mm (customizable) |
| Cutting Accuracy | ±0.5 + 0.2*L mm |
| Production Capacity | 13000–18000 pins/hour |
| Crimping Capacity | 2.0T (customizable) |
| Motor Configuration | 10 servo motors |
| Detection Systems | CCD vision detection system, CFM pressure monitoring, wire missing alarm, terminal missing detection, tin wire missing alarm, housing connector missing alarm, abnormal air pressure alarm, etc. |
| Power Supply | 220V 50/60Hz (customizable) |
| Air Supply | 0.5–0.7 MPa |
| Standard Dimensions | L2200 × W1800 × H1600 mm |
| Optional Configuration | Windows 11 computer control system (MES integration supported), servo crimping station (programmable crimping height), full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, pair twisting function (for electronic wires only), customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
