Ultrasonic Terminal Welding Machine

This ultrasonic terminal welding machine is a high-performance solution designed for bonding copper conductors to terminals using advanced ultrasonic metal welding technology. It operates on the principle of high-frequency mechanical vibration, which generates frictional heat at the interface of the workpieces, allowing them to bond without melting. This solid-state process ensures strong, conductive, and reliable welds without the need for solder, flux, or additional materials.

Ultrasonic welding offers several advantages over traditional welding methods. It produces clean, oxidation-free welds with minimal thermal impact on surrounding materials. The process is fast, energy-efficient, and ideal for dissimilar metal joining, making it particularly suitable for high-precision applications in automotive wiring, battery pack assembly, and electrical connector manufacturing.

This machine features a powerful 6000W ultrasonic generator, enabling it to weld conductors ranging from 5mm² to 35mm² in cross-sectional area. Its robust power output ensures consistent welding quality even on large cross-section cables and heavy-duty terminals. The machine’s compact and integrated desktop design makes it ideal for bench-top operation, saving space while ensuring ease of use in both production lines and small workshops.