This fully automatic machine is specially developed for processing EV charging cable harnesses, particularly Type 2 charging connector applications. It integrates multiple operations including wire stripping, terminal automatic feeding, crimping with real-time pressure monitoring, waterproof seal automatic feeding, and precise seal insertion onto the terminals.
The equipment is designed to meet the stringent requirements of electric vehicle charging cable assembly, where both high current carrying conductors and fine signal wires (CP/PP) must be processed with accuracy and reliability. The system ensures stable crimping quality while maintaining perfect positioning of waterproof seals to guarantee long-term durability in outdoor charging environments.

Featuring vibration bowl feeders for both terminals and seals, the machine achieves continuous automated production with minimal manual intervention. Advanced pressure monitoring and four-point crimping technology deliver consistent, defect-free crimps, while the modular design simplifies maintenance and future upgrades.
Typical applications include the mass production of EV charging gun harnesses, charging connector internal wiring, and other automotive cable assemblies that require terminal crimping combined with waterproof seal insertion.
By replacing manual operations with automation, this equipment greatly improves productivity, enhances product consistency, and helps manufacturers meet the fast-growing demand for high-quality EV charging solutions.
| Main Functions | stripping, crimping, seal insertion |
| Wire Gauge Range | 0.5 – 6.0 mm² |
| Stripping Length | 0 – 18 mm |
| Wire Twisting Method | Rotary twisting |
| Crimping Force | 3 Ton (customizable) |
| Crimping Accuracy | ±0.02 mm |
| Crimping Stroke | 30 mm / 40 mm (selectable) |
| Crimping Method | Four-point crimping (customizable) |
| Cycle Time | 5 seconds |
| Seal Feeding Method | Vibration bowl |
| Terminal Feeding Method | Vibration bowl |
| Detection Device | Terminal Crimping Force Monitor |
| Control System | Windows 11 industrial computer system |
| Compressed Air Supply | 0.6 – 0.8 MPa |
| Power Supply | AC 220V, 50/60 Hz (customizable) |
| System Power | 3 kW |
| Dimensions | 900 × 1000 × 1550 mm |
| Optional Configuration | Emergency stop with door opening |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.
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