Automatic Wire Stripping and Crimping Machine - KINGSING

  1. Home
  2. Products
  3. Wire Sealing & Crimping

Automatic EV Charging Cable Terminal Crimping & Seal Insertion Machine

  • Model:KS-T882CMS
  • Net. Weight:
  • Dimension:

This fully automatic machine is specially developed for processing EV charging cable harnesses, particularly Type 2 charging connector applications. It integrates multiple operations including wire stripping, terminal automatic feeding, crimping with real-time pressure monitoring, waterproof seal automatic feeding, and precise seal insertion onto the terminals.

The equipment is designed to meet the stringent requirements of electric vehicle charging cable assembly, where both high current carrying conductors and fine signal wires (CP/PP) must be processed with accuracy and reliability. The system ensures stable crimping quality while maintaining perfect positioning of waterproof seals to guarantee long-term durability in outdoor charging environments.

terminal crimping and sealing

Featuring vibration bowl feeders for both terminals and seals, the machine achieves continuous automated production with minimal manual intervention. Advanced pressure monitoring and four-point crimping technology deliver consistent, defect-free crimps, while the modular design simplifies maintenance and future upgrades.

Typical applications include the mass production of EV charging gun harnesses, charging connector internal wiring, and other automotive cable assemblies that require terminal crimping combined with waterproof seal insertion.

By replacing manual operations with automation, this equipment greatly improves productivity, enhances product consistency, and helps manufacturers meet the fast-growing demand for high-quality EV charging solutions.

Download: (1)
Main Functionsstripping, crimping, seal insertion
Wire Gauge Range0.5 – 6.0 mm²
Stripping Length0 – 18 mm
Wire Twisting MethodRotary twisting
Crimping Force3 Ton (customizable)
Crimping Accuracy±0.02 mm
Crimping Stroke30 mm / 40 mm (selectable)
Crimping MethodFour-point crimping (customizable)
Cycle Time5 seconds
Seal Feeding MethodVibration bowl 
Terminal Feeding MethodVibration bowl
Detection DeviceTerminal Crimping Force Monitor
Control SystemWindows 11 industrial computer system
Compressed Air Supply0.6 – 0.8 MPa
Power SupplyAC 220V, 50/60 Hz (customizable)
System Power3 kW
Dimensions900 × 1000 × 1550 mm
Optional ConfigurationEmergency stop with door opening
Important Notes:
  1. Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.

  2. Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.

  3. Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.