This advanced automatic flat sheathed cable processing machine represents a specialized evolution designed for applications requiring dual-end finishing capabilities. The system performs terminal crimping on one end while applying wire twisting and tinning on the opposite end, delivering complete cable assemblies in a single automated operation.
Engineered specifically for flat sheathed cable applications, this machine executes a comprehensive processing sequence including wire cutting, outer sheath removal, conductor stripping, followed by precise terminal attachment on one side and wire twisting with tinning application on the other. This dual-functionality approach eliminates multiple handling steps and ensures consistent assembly quality.

The equipment incorporates an intelligent conveyor system that automatically organizes completed cable assemblies into predetermined batch quantities. This automated sorting feature enables operators to set specific bundle sizes, with the conveyor systematically arranging finished products into organized stacks for streamlined collection and packaging operations.
Beyond its primary flat cable capabilities, the machine also processes standard single wires, offering flexible manufacturing options across various wire configurations. The complete servo-driven architecture utilizes 7 high-precision servo motors, guaranteeing exceptional control accuracy and repeatable performance throughout all assembly operations.
Featuring advanced servo control technology and precision linear guidance systems, this equipment maintains consistent operational reliability while dramatically reducing manual intervention requirements. The integrated terminal crimping and wire tinning capabilities make it particularly valuable for high-volume manufacturing in automotive harness production and electronic component manufacturing facilities.
Wire Cutting Length | 100–800 mm (customizable) |
Core Wire Gauge | AWG 28–AWG 18 |
Twisting Length Range | 4–12 mm |
Jacket Stripping Length | End A: 1–20 mm (customizable) End B: 1–80 mm (customizable) |
Wire Stripping Length | 1–12 mm |
Length Accuracy | ±(0.5+0.2%*L) |
Production Efficiency | 2000–3500 pcs/hour |
Crimping Force | 2.0T |
Power Supply | AC 220V 50/60Hz (customizable) |
Air Pressure Requirement | 0.5–0.7 MPa |
Machine Dimensions | 2400 × 930 × 1600 mm |
Optional Configuration | Windows 11 computer control system (MES integration supported), terminal crimp force monitor, servo crimping station (programmable crimping height), full safety enclosure (optional door-mounted emergency stop), automatic wire prefeeder, customized solutions available upon request |
Product Updates: Images and videos displayed may differ from current products due to ongoing design improvements and updates. The actual delivered product shall prevail in case of any discrepancy.
Optional Accessories: Some accessories and components shown in product photos/videos are optional configurations and not included in the standard package. Please order these items separately if required.
Technical Parameters: Specifications are for reference only. Equipment suitability depends on actual working conditions, not just parameter comparison. Please consult us to confirm compatibility for your specific application.