This top-injection low-pressure molding machine is purpose-built for precision overmolding of sensitive electronic components, including wire harnesses, connectors, sensors, and PCB assemblies. Its compact vertical design combines clamping and injection in a single top-down motion, enabling gravity-assisted insert positioning for improved accuracy and material flow.
Engineered for delicate parts, the system utilizes controlled low injection pressure to minimize mechanical stress on internal circuitry and components. An integrated melt tank with Teflon-coated surfaces and independently regulated heating zones ensures stable operation, consistent glue flow, and hassle-free maintenance.
Designed with operator efficiency and safety in mind, this vertical low-pressure injection molding solution features ergonomic foot control, a user-friendly touchscreen interface, and a clean, accessible mold area. Safety mechanisms such as interlocked guards and optional light curtains further enhance production security.
Ideal for low-to-medium volume production or high-mix manufacturing environments, this compact overmolding machine offers exceptional precision, repeatability, and process stability—making it a reliable and cost-effective choice for manufacturers of modern electronic assemblies.
Parameter | KS-J1100T | KS-J1100HT |
---|---|---|
Clamping Force | 1 ton | 5 ton |
Injection Pressure | 1.5–4 kg/cm² | |
Theoretical Injection Volume | 5–50 g/oz | |
Nozzle Stroke | 50 mm | |
Temperature Control Zones | 1+2 sections | |
Glue Cylinder Capacity | 5 L | |
Mold Opening Force | 0.4 ton | |
Platen Size | 610 × 400 mm | |
Tie Bar Spacing | 360 × 210 mm | |
Mold Opening Stroke | 160 mm | |
Max Mold Opening Distance | 280 mm | |
Min Mold Thickness | 120 mm | |
Ejector Force | 0.1 ton | |
Ejector Stroke | 10 mm | |
Main Air Pressure | 5.0–7.0 kgf/cm² | |
Power Supply | 220 V (customizable) | |
Motor Power | 0.2 kW | |
Total Power | 4 kW | |
Operating Power | 4.2 kW | |
Machine Weight | 0.5 ton | |
Machine Dimensions | 1100 × 1050 × 1730 mm | |
Glue Tube Diameter/Length | Φ8 × 1200 mm |